Your Trusted Source for PVC Foam Board, PVC Trim & Moulding, Rigid PVC Sheet, Acrylic, and More

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Custom Processing Services

Boardway, with over 15 years of expertise in manufacturing extruded plastic sheets, extends its proficiency to offer top-notch processing services for plastic products. Explore our comprehensive processing capabilities categorized into three aspects: cutting and finishing, surface and edge treatment, and printing. Our cutting, finishing, laminating, and edge-sealing services for PVC foam boards are ideal for both indoor and outdoor decoration and furniture applications. If you're a furniture wholesaler or a decoration company, we are delighted to provide OEM services, encompassing plastic sheets and processing. Additionally, our advanced printing services, including silk screen printing and digital printing, cater to diverse customization needs. Have specific needs? Reach out to us—we're here to help!

  • CUT TO SIZE

    To meet the rectangular cutting needs of plastic sheets, Boardway employs a sliding table saw for small quantities and low-dimensional precision cutting orders. For larger quantities and precise size cutting requirements, our CNC sawing machine ensures uniform size and accuracy. We specialize in plastic sheets cutting, ensuring your specific dimensions are met.

    *What we need:drawings with length and width, the acceptable dimensional tolerance.

    pvc foam board cut to size

    Sliding table saw

    pvc foam board cutting

    CNC sawing machine

    cutting pvc moulding

    Saw machine for PVC profile

    CNC ENGRAVING

    For intricate designs, holes drilling, surface or cross-section grooving, or any CNC engraving needs, Boardway offers three CNC engraving machines with a maximum operating size of 2000mm*3000mm. Our CNC engraving services are ideal for plastic sheets cutting in more complex shapes, ensuring precise and accurate cuts.

    *What we needs:drawings, the format can be pdf, bmp, dxf, dwg, ai, eps.

    pvc foam board cnc routing

    Surface grooving

    pvc foam board cnc grooving

    Cross-section grooving

    pp honeycomb panel

    V-cutting

    FINISHING

    Our finishing services involve chamfering and polishing the edges and corners of boards to create rounded, non-sharp surfaces. Whether it's creating grooved and tongued joints for seamless splicing or performing a 45° beveling treatment for adjacent boards at 90° angles, our expertise extends beyond mere plastic sheets cutting. These finishing techniques are especially beneficial for furniture and decoration.

    *What we needs:drawings with specific finishing requirements.

    Straight Edge

    Straight Edge

    Double Round Edge

    Double Round

    Double Bevel Edge

    Double Bevel

    Crescent Edge

    Crescent

    Full Bullnose Edge

    Full Bullnose

    45° Bevelling Edge

    45° Bevelling

    Grooved and tongued

    Grooved and tongued joint

    Grooved and jointer

    Groove with jointer

  • SURFACE SANDING

    When PVC foam board, wood-plastic composite board (WPC foam board), rigid PVC sheet are used as the base material and surface materials need to be pasted, for example, stick inkjet adhesive to make advertising board, or laminate decorative film to make furniture board or wall panel, surface sanding becomes crucial. We meticulously sand the surface of the board to increase friction, ensuring a robust bond for applications like advertising boards and furniture panels.

    Grey PVC Foam Board

    grey pvc foam board

    Before sanding

    sanded pvc foam board

    After sanding

    WPC Foam Board

    wpc foam board

    Before sanding

    sanded wpc board

    After sanding

    PUR LAMINATING

    When PVC foam board or WPC foam board serves as a substrate for lamination, PUR laminating is the ideal processing method. PUR adhesives, known for their high water and temperature resistance, prevent remelting, making them suitable for various industrial applications. Our dedicated PUR laminate processing line accommodates materials such as PVC film, PETG film, HPL, aluminum, acrylic, etc. To enhance the adhesion and durability of the surface material, surface sanding precedes lamination.

    laminated pvc board

    PUR laminate processing line

    pvc foam board laminated with aluminum

    Aluminum foil grey PVC foam board

    wood grain pvc foam board

    PVC film WPC foam board

    EDGE BANDING

    Our edge banding services encompass straight-line edge banding and contour edge banding. Edge banding not only enhances durability by preventing direct exposure of the core layer but also provides impact resistance, averting edge breakage. Aesthetically, it conceals rough edges, creating a glossy finish that complements both the surface and sides of the board.

    pvc edge banding

    PVC edge band

    edge banding processing

    Straight-line edge band

    round corner edge banding

    Curved-line edge band

  • SILK SCREEN PRINTING

    Unlike digital printing, everything is set and processed by a computer. Silk screen printing is more like a purely manual skill. From color adjustment to printing layering, the quality of the printed product depends on the skills of the workers. The reflective effects, hazy effects, glossy and matte effects of the image can all be easily printed by our technicians.

    Apply to: image printing without multiple colors and no color gradients.

    Advantages: low cost, fast printing speed, good color fastness. The thickness and size of the board are not limited.

    Boardway printing plant

    Screen printing workshop

    silk screen printing

    Sign board printing

    logo printing

    Logo printing

    DIGITAL PRINTING

    As a professional printing manufacturer, Boardway also provides digital printing services. The types of digital printing we provide are UV printing, CMYK offset printing, inkjet printing. Different printing equipment is suitable for different printing materials, we will provide the best solution according to your printing requirements.

    Apply to: image printing with multiple and complex colors, and color gradients.

    Advantages: The printing effect is closer to the image, and the MOQ is small.

    digital printing

    UV printing

    offset printing

    CMYK offset printing



Discover the Art of Customization with Our Tailored Processing Services

At Boardway, we specialize in bringing your unique ideas to life. Explore our extensive collection of custom projects and witness the possibilities firsthand. Browse through our customer showcase, featuring a diverse range of customized creations across various industries, including advertising, interior design, furniture manufacturing, and more. Immerse yourself in a visual journey of innovation and inspiration, where each project reflects the collaborative effort between our skilled team and visionary clients.

PVC foam board CNC routing

Customization Gallery

Click to explore our customer customization gallery and witness the transformative power of our bespoke solutions. Let these captivating examples ignite your imagination and pave the way for your next extraordinary project. Embark on a journey of limitless creativity with Boardway as your trusted customization partner.

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How We Work
Discover How We Can Bring Your Unique Vision to Life
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Solution

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Consultation

01

Our team will consult with you to understand your requirements and objectives, gathering necessary information for a customized solution.

Design and Concept Development

02

Based on the consultation, we'll create innovative design concepts aligned with your vision, using sketches, renderings, or 3D models.

Material Selection

03

Our experts will guide you in selecting suitable materials that meet your aesthetic and functional needs from our high-quality range.

Prototyping and Testing

04

We'll produce prototypes using advanced techniques, rigorously testing them to meet your specifications and standards.

Refinement and Approval

05

After reviewing prototypes, we'll work closely with you to refine the design until you're satisfied, then proceed to production.

Production and Manufacturing

06

Our skilled craftsmen and state-of-the-art facilities will transform the approved design into the final product with exceptional quality and precision.

Accessory Sourcing

07

We can help you procure necessary components or accessories that complement your customized foam boards.

Quality Assurance

08

We maintain rigorous quality control measures throughout the customization process, ensuring durability, performance, and adherence to your specifications.

Our solutions take use, performance, cost and marketing into consideration to find the best fit for your needs.

GET A QUOTE

If you have an idea but you don't know what kind of material to use, which way to process it, please feel free to share your idea with us and we will provide you the best solution!  Email us at sale@boardwaybuilding.com
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Manufacturing, Wholesale, Custom Processing for Plastic PVC Sheets and Profiles

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