Top 5 Benefits of Using PVC Foam Board for Kitchen and Bathroom Furniture
1. Introduction: A Customer-Inspired Use Case
At Boardway, we often discover new application possibilities for our products through our customers. One recent example came from a U.S. client who purchased our hexagonal-textured PVC foam board and used it as the decking material for a flat deck trailer designed to carry inflatable rafts.
In the customer's own words:
“The application is the deck of a flat deck inflatable raft trailer.”
This use case inspired us to share why this particular type of PVC foam board — originally developed for outdoor stages and mobile platforms — is also a perfect match for trailer flooring.
2. What Is Hexagonal-Embossed PVC Foam Board?
Our hexagonal-pattern PVC foam board, also referred to as anti-slip embossed PVC sheet, is designed with both strength and safety in mind. The surface features a raised hexagonal texture that provides slip resistance, making it ideal for applications where people walk or load/unload heavy items.
This board is made from high-density PVC foam, with a density ranging from 0.7 to 1.1 g/cm³, ensuring strong impact resistance and excellent dimensional stability. It's widely used in environments that demand rugged performance, such as outdoor stages, event platforms, and now — thanks to creative clients — flatbed trailers.
3. Why PVC Foam Board Is Perfect for Trailer Decking
Using PVC foam board as trailer decking brings a range of benefits:
The dense PVC foam core can absorb heavy impacts without cracking or warping, making it ideal for both static loads and moving cargo.
Unlike traditional plywood or metal decks, PVC foam board is UV-resistant, water-repellent, and corrosion-proof, meaning it won't degrade when exposed to sun, rain, or snow.
Fully resistant to water and chemicals, PVC foam board won't rot, swell, or rust — ensuring a longer lifespan with minimal maintenance.
The hexagonal embossed texture enhances safety by reducing the risk of slipping, even in wet or muddy conditions.
In our customer's case, we supplied custom boards at 22mm thickness and 0.9g/cm³ density, offering reliable support for both static and dynamic loads during transport.
PVC foam board is lightweight yet strong, and can be easily cut to size, drilled for bolt holes, or fastened with screws — simplifying the installation process on trailer frames.
4. Custom Solution for a U.S. Client
For this U.S.-based client, we provided a customized solution tailored to their trailer application. The requirement was for a deck that is non-slip, durable, weatherproof, and able to withstand cargo weight.
We delivered PVC foam boards in:
This configuration met all performance needs, offering a robust and safe deck that performs well in outdoor environments. Thanks to the material's lightweight nature, it also reduced the overall weight of the trailer without compromising strength.
5. Comparison: PVC Foam Board vs Traditional Trailer Deck Materials
| Feature | PVC Foam Board | Plywood | Steel Plate |
| Waterproof | Yes | No | Yes |
| Anti-Slip Surface | Yes (Embossed) | No | Yes (with coating) |
Corrosion-Resistant | Yes | No | No (needs coating) |
Lightweight | Yes | Yes | No |
Easy to Install | Yes | Yes | No (requires welding) |
Maintenance-Free | Yes | No | No |
As the table shows, PVC foam board combines the best features of wood and metal — without their weaknesses.
6. Conclusion: Your Reliable Decking Solution for Trailers
Whether you're building trailers for rafts, ATVs, tools, or general cargo, PVC foam board with anti-slip hexagonal texture offers the strength, durability, and safety you need — with the added benefit of being lightweight and easy to work with.
At Boardway, we specialize in custom manufacturing, offering PVC foam boards in various thicknesses, densities, and surface textures to suit your specific application.
Looking for a dependable, weatherproof, and non-slip trailer decking material?
Contact Boardway today — we'll help you build it better.
